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Household, Stationery, Electrical & Automotive Parts

LED Bulb Assembly Line

At the rotary table, bulbs get silicone and a dome; a robot arm lifts them off.

This line assembles LED bulbs; the line shown builds B22 bayonet-cap bulbs.

Bulb bodies move station by station on rotary tables. The line presses in the LED board, positions the cap, trims and checks the centre wire, sets the rivet, and lights each bulb to test it. It then applies silicone and fits the dome, and a pick-and-place arm lifts finished bulbs off. A typical line runs about 1,500 bulbs per hour.

Send drawings or photos of your bulb parts, and we'll tell you whether we can assemble them, and how fast.

Overview

Key Points

  • Rotary tables carry each bulb station by station
  • LED board pressing, cap positioning, wire trimming and riveting
  • Light-up test of each bulb on the line
  • Silicone dispensing and dome fitting; a pick-and-place arm unloads finished bulbs
  • About 1,500 bulbs per hour (typical)
  • Exact quote within 24–48 hours once we have your part details
  • Warranty: 2 years on mechanical parts, 1 year on electrical parts, for faults not caused by misuse
Key Figures

Typical specifications

ItemValue
OutputAbout 1,500 pcs/hour (typical, B22 LED bulbs, line shown)
Bulb typeB22 bayonet-cap LED bulbs (line shown)
ProcessesLED board pressing, cap positioning, wire trimming and check, riveting, light-up test, silicone dispensing, dome fitting
LayoutRotary tables with pick-and-place arms
Warranty2 years on mechanical parts, 1 year on electrical parts (faults not caused by misuse)

Typical figures, from the line shown. Every line is set up for your own bulb parts.

What It Runs

Suitable Parts

LED bulbs with a B22 bayonet cap (on the line shown).

Answers

Frequently Asked Questions

Drawings or photos of each bulb part and the finished bulb, your cap type, and your target output. With those, we'll send an exact quote within 24–48 hours.
It depends on your bulb, how many steps the line has to handle and the output you need. Send us your drawing or photos and your target output, and we'll send an exact quote within 24–48 hours.
A typical line runs about 1,500 bulbs per hour. Your line is matched to your bulb and the output you need.
The line shown builds B22 bayonet-cap LED bulbs, with the cap fixed by a rivet. Send drawings or photos of your bulb parts and tell us your cap type, and we'll tell you how a line can be set up for them.
Each LED bulb assembly line is made to your parts by a long-term partner factory. We choose the machine for your part, install and commission it on site, train your team and supply the spare and wear parts, so after-sales goes through one contact.
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